Expert Opinion: How Interoperability Between Tools Impacts Project Success

Digital workflows, software-based engineering design and construction, digital twins, and simulation technologies.

These are no longer buzzwords, but have now become industry norms.

Organizations across the globe are actively using digital tools to execute construction projects from planning and design through execution to post-construction management.

As these digital platforms become the backbone of modern project execution, achieving flawless interoperability among them will drive project success.

Communication between software tools depends on seamless data exchange.

Poor data exchange results in disrupted collaboration, duplicate files, costly reworks, and project delays. Key findings from an Autodesk Industry Report revealed that 48-52% of construction rework occurs due to bad project data.

Further, poor data exchange leads to bad decisions, which cost the global industry around $88.69 billion in rework- study by Autodesk and FMI. 

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The Interoperability Problem Architects Are Actually Living With.

Interoperability problems are among the most persistent operational scenarios for architects and BIM teams.

During critical project hours, file compatibility issues across various software lead to low productivity, confusion among teams, and low client satisfaction.

BIM teams and architects need to collaborate with mechanical and structural teams almost every half hour, but this is hindered by poor data exchange.

Since they have to work with multiple teams operating on different platforms, interoperability failures can also disrupt project timelines.

On a real project, a typical broken handoff would be like this:

An architect creates a Revit model, and a structural engineer imports it into Tekla for structural detailing.

The result?

  • Walls disappear,

  • beam positions shift, and

  • Objects lose their property

Manual creation of these elements can lead to project delays and create an excessive burden on engineers.

Modern construction projects are already complex, and clash detection and resolution add to that complexity. These critical project stages entirely depend upon the smooth coordination of models among multi-disciplinary teams.

If that is not the case, projects will suffer, even if an organization has high-end hardware and software resources.

Design coordination and construction documentation are the stages that are most affected by this setback.

Manual workarounds such as re-entering geometry, fixing object properties, and converting file formats can account for 20-30% project work.

To overcome such setbacks and maximize profits, standardization of file naming, sharing, and the data collection process is critical.

Why File Formats and Open Standards Still Define Who Wins and Who Loses?

Organizations that use shared file formats and open standards, such as Industry Foundation Classes (IFC), capitalize on this advantage.

The buildSMART International developed this set of standardized data models to facilitate consistent file sharing across platforms. Engineering firms follow the conventions mentioned here for cross-platform collaboration, a central part of modern construction.

However, inconsistent IFC adoption friction at key points even within recognized firms.

Consultants face this in the form of file compatibility issues during multidisciplinary coordination, which affect project efficiency.

True open-standard interoperability will allow multi-disciplinary teams to exchange fully functional project data. Teams will be able to use multiple tools to maintain data consistency, thereby reducing rework and achieving seamless collaboration.

BIM software interface displaying a 3D building model used for construction cost estimation.

The Hidden Cost of Disconnected Workflows on Project Outcomes.

Disconnected workflows create a significant long-term impact on project outcomes.

Inefficiencies in data sharing might remain hidden in early project phases but cost thousands of dollars during coordination or construction.

Studies from the World Economic Forum say that 10-20% cost overruns occur in major infrastructure projects due to data gaps and fragmented coordination.

During design coordinations, the mechanical team updates the HVAC layout; however, when the electrical team imports the model these changes might not be reflected due to information loss.

Repeated manual fixings of data gaps lead to exhaustion, and teams start working in silos. This results in errors or clashes that drain time, money, and human resources.

Some of the recurring clashes due to interoperability failures include:

  • Beams intersecting ducts

  • Pipes crossing load-bearing elements

  • Incorrect clearances

And metadata losses are also common, which include:

  • Material data loss

  • Object property reset errors

  • Parameter loss

The cost of these breakdowns can be quantified through a range of metrics. These include,

  • Rework Hours

  • Schedule Delays

  • Budget Overruns

What "Good" Interoperability Actually Looks Like in Practice?

Interoperability issues can be avoided through the integration of end-to-end digital workflows and process standardization. Good interoperability goes beyond file sharing; it involves:

  • Software Compatibility
  • Consistent Naming and Classification Systems
  • Cloud-Based Collaboration
  • Data Integrity and Version Control
  • Defined data exchange workflows and responsibilities

A documented case study reveals how tool connectivity improved coordination between architecture and engineering disciplines.

This residential villa structural project used interoperable BIM workflows that connected architectural BIM modeling with structural systems and coordinated model validation.

When the project was studied, experts found that interoperability implementation offered:

  • Error detection in early design phases
  • Faster design modifications
  • Accurate validation of structural elements

Improvements in these areas enabled reliable data exchange and reduced manual coordination, thereby elevating project delivery standards.

Now lets see how interoperability works across a construction project lifecycle.

Design Phase

  • It all starts with the design process, where interoperable workflows offer a centralized model environment where all stakeholders have access to the latest project data.

  • Standardized file naming and version-control lets them collaborate with the same perspective right from the start.

Coordination Phase

  • A standard interoperable workflow setup will enable automated clash detection.

  • Multiple disciplines/teams can exchange models during the clash resolution process.

  • Once detected and resolved, the changes are immediately synchronized in the centralized model, which becomes the only source of the project data.

Handover

  • During this phase, integrated digital workflows offer structured project data, which is critical for construction documentation.

  • Facility teams receive fully mature digital twins, the backbone of modern facility management.

Now, to set up such profitable workflows, organizations need to choose their software suite wisely. Whether installing a new tool or adding multiple, consider the following points:

  • Choose tools that can import or export IFC files and cross-platform models.

  • Assess whether the tool can fit into the existing workflow.

  • Reconfirm that file or model transfers preserve parameters, geometry, and metadata.

Where the Industry Needs to Go and Who Needs to Lead?

While vendor responsibility remains underexplored, vendors play a critical role in an organization’s success in implementing interoperability. Vendors determine a software's capabilities in terms of supported file formats, API access, and import/export.

The reality, however, is more complex as software vendors limit capabilities to make profits.

Hence, while developing its software framework, organizations should take time to research, seek expert advice, and analyze workflows similar to those they aim to establish.

​But, organizations can bring in the real impact by:

  • Establishing model-sharing protocols

  • File naming standards

  • Regular model synchronization

  • Raise awareness among clients.

  • Invest in training programs for teams

A common mistake leaders make is assuming that interoperability issues are IT-related. It is rather a strategic priority that influences project profitability, delivery timelines, and organizational success.

Leadership needs to shift its mindset and observe interoperability implementation as a business strategy.​

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Conclusion

 The future of the construction industry is no longer distant, but we are already there. This is a pivotal moment for both organizations and industry professionals aiming to stay ahead of the curve. Firms that fully implement interoperable, end-to-end digital workflows will shape the next evolution of the AEC landscape. For industry professionals, constant upskilling and cultivation of industry-aligned practices will help them seize the best opportunities. 

If you wish to join the upskilling route, Novatr’s BIM Course for Architects can be a good place to start. The BIM certification for architects offers you the opportunity to learn in-depth about BIM processes, tools, and workflows.

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